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OEE Monitoring System – Real-Time OEE Monitoring Software for Modern Factories

The Robato OEE Monitoring System is a real-time OEE monitoring software that helps factories measure and improve Overall Equipment Effectiveness (OEE) across machines, lines and plants. By combining data from LED production counters, PLCs, downtime logs and quality checks, the system gives you a live, accurate picture of Availability, Performance and Quality.

OEE Monitoring System Dashboard
Why OEE Monitoring Matters

Why OEE Monitoring Matters

OEE is the most widely used KPI in manufacturing to understand how effectively machines are being used. Without a proper OEE Monitoring System, most factories:

  • Underestimate the impact of small stops and micro-downtime
  • Struggle to separate speed losses from quality losses
  • Depend on manual Excel sheets that are always "one shift behind"

Robato's OEE Tracking System closes this gap by delivering live OEE dashboards that everyone can see — operators, supervisors and management.

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Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

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How the OEE Monitoring System Works

1

Data Collection

The system collects data from multiple sources:

Production Counter LED Displays

for counts and cycle times

Smart Production Counters

for Target vs Actual and job details

PLC data

for machine status and cycle information

Downtime inputs

manual or automatic downtime reasons

Quality / Rejection entries

good vs rejected pieces

2

OEE Calculation

Once data is collected, the OEE monitoring software calculates:

Availability

based on planned vs actual running time and downtime

Performance

based on actual output vs theoretical maximum

Quality

based on good parts vs total produced

The system then combines these values to generate a real-time OEE percentage for each machine and line.

3

Dashboards & Alerts

Live OEE data is pushed to web dashboards, Smart TV production dashboards and large production display boards. Supervisors can instantly spot:

Machines with low OEE
Lines suffering continuous micro-stops
Shifts with higher rejection rates
Patterns in breakdowns and changeover delays
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Key Features of Robato OEE Monitoring Software

Everything you need to measure, monitor and improve OEE

Real-Time OEE Dashboards

Machine, line and plant-level views.

  • Machine-level view
  • Line-level view
  • Plant-level view

Availability, Performance, Quality Breakdown

Clear contribution of each loss type.

  • Availability tracking
  • Performance metrics
  • Quality analysis

Downtime Monitoring & Reasons

Auto/manual reason capture.

  • Auto reason capture
  • Manual reason entry
  • Downtime analysis

Target vs Actual Production Tracking

Live achievement status.

  • Real-time targets
  • Actual production
  • Achievement status

Shift & Operator Performance

Compare shifts and teams.

  • Shift comparison
  • Team performance
  • Operator tracking

Alerts & Notifications

For low OEE, high downtime, quality drops.

  • Low OEE alerts
  • Downtime notifications
  • Quality drop alerts

Multi-Plant Support

OEE comparison across locations.

  • Multi-location support
  • Cross-plant comparison
  • Unified dashboards

Integration with Production Counters

Seamless link with Robato hardware.

  • Hardware integration
  • Seamless connectivity
  • Real-time sync

Cloud or On-Prem Deployment

Choose what suits IT and compliance.

  • Cloud deployment
  • On-premise option
  • Hybrid support

Deployment Options

Choose the deployment model that fits your IT infrastructure and compliance requirements

Cloud-Based OEE Monitoring System

Hosted as a SaaS platform, ideal for multi-plant enterprises that want unified dashboards and remote visibility.

On-Premise OEE Monitoring System

Installed on a server within your factory, suitable for pharma and regulated industries with strict data policies.

Hybrid Model

Local data collection with selective cloud sync for management-level reporting.

Technical Specifications

OEE Monitoring System Technical Specifications
DATA SOURCES

DATA SOURCES

LED counters, Smart counters, PLCs, sensors

ACCESS

ACCESS

Web browser, Android app, Smart TV

KPIs

KPIs

OEE, Availability, Performance, Quality

DEPLOYMENT

DEPLOYMENT

Cloud SaaS or On-Premise

INTEGRATIONS

INTEGRATIONS

REST APIs, MQTT, ERP/MES (optional)

ALERTS

ALERTS

Email, in-app notifications

ROBATO SYSTEMS

"Transform Your Business Today"

Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

Book a free trial and experience the difference

INDUSTRIES USING OEE MONITORING SYSTEMS

Automotive OEMs and Tier-1 suppliers

Pharmaceutical & medical device manufacturers

Textile and garment factories

Electronics and PCB assembly lines

FMCG, food & beverage plants

General engineering, fabrication and CNC shops

Start Measuring and Improving OEE with Robato Systems

Connect your Production Counter LED Displays, Smart Counters, and Cloud / On-Prem Monitoring Systems to the Robato OEE Monitoring System and turn your plant into a truly data-driven factory.

Frequently Asked Questions

1. What is an OEE Monitoring System?

2. How does Robato's OEE Monitoring Software work?

3. Does the system support real-time OEE dashboards?

4. Can it integrate with existing machines and PLCs?

5. Is it available as cloud and on-premise?

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