What is machine monitoring, and why is it important?

Machine monitoring involves real-time tracking and analysis of machine performance data. It's crucial for identifying issues, optimising operations, and reducing downtime, leading to cost savings and improved efficiency.

How does machine monitoring benefit my business?

Machine monitoring helps you: Prevent unexpected breakdowns. Increase productivity. Lower maintenance costs. Extend machine lifespan. Improve overall operational efficiency.

What types of machines can benefit from your monitoring services?

Our services are applicable to a wide range of machines, including industrial equipment, manufacturing machinery, CNC machines, and more. We tailor our solutions to suit your specific needs.

How does your machine monitoring system work?

We install sensors and software that collect data from your machines in real-time. This data is then analyzed to identify trends, anomalies, and performance bottlenecks. We provide actionable insights and recommendations based on this analysis.

Is machine monitoring compatible with legacy machines and equipment?

Yes, in many cases, we can retrofit older machines with monitoring solutions. Our team will assess the compatibility and work with you to implement the best solution for your existing equipment.

Is my data secure when using your machine monitoring services?

We take data security seriously. Our systems use encryption and follow industry best practices to ensure the confidentiality, integrity, and availability of your data.

Can your services be integrated with our existing maintenance processes and software?

Absolutely. We can integrate our monitoring solutions with your existing maintenance software and processes to streamline operations and improve overall maintenance efficiency

How can your services help reduce machine maintenance costs?

By monitoring machine health and performance, we can detect issues early, allowing for scheduled maintenance and repairs, preventing costly breakdowns, and optimising maintenance schedules.

What types of performance improvements can I expect from your services?

Our services can help you achieve: Increased machine uptime. Improved production output. Reduced energy consumption. Enhanced product quality. Lower overall operational costs.

What support and training options do you offer for using your machine monitoring services?

We provide comprehensive training for your team to use our monitoring tools effectively. Additionally, our customer support team is available to assist with any questions or issues that may arise.

Does it support downtime & OEE monitoring?

Yes. The software includes full downtime tracking and OEE (Availability, Performance, Quality) calculation.

Is Android mobile app available?

Yes. Android app is available for operators and supervisors to update job details, shift info and downtime reasons.

Production Monitoring Software – Real-Time Factory Monitoring, Downtime & OEE Insights

The Robato Production Monitoring Software gives factories real-time visibility of their production output, downtime, shift performance, OEE KPIs and machine status. It connects seamlessly with sensors, PLCs, LED production counters, Android apps, Smart TVs and cloud/on-premise dashboards to provide a complete digital solution.

What Is Production Monitoring Software?

Production Monitoring Software is a digital platform that automatically collects and processes machine and production data. It eliminates manual logbooks and Excel sheets and replaces them with accurate, real-time dashboards.

The software gathers data from:

Machine sensors (IR, proximity, optical, encoders)
PLC I/O signals
LED production counters
Operator Android apps
On-prem or cloud databases

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Key Software Features

Complete production monitoring capabilities

Real-Time Dashboard

Live production, target vs actual visibility.

Live production data
Target vs actual
Visual KPIs

Job & Batch Tracking

Automatic cycle count with job ID tracking.

Job ID tracking
Batch management
Auto cycle count

Shift Performance

Monitor performance by shift.

Shift monitoring
Performance comparison
Shift reports

Downtime Detection

Automatic detection with reason codes.

Auto detection
Reason codes
Classified logging

OEE KPIs

Availability, Performance, Quality metrics.

Availability
Performance
Quality

Multi-Machine Monitoring

Monitor multiple machines and lines.

Multi-machine
Multi-line
Department view

Smart TV Dashboards

Shop floor visibility on large screens.

Smart TV display
Auto-refresh
Custom layouts

Android Mobile App

For operators and supervisors.

Job updates
Downtime logging
Live monitoring

Maintenance Alerts

Event logs and maintenance notifications.

Alert notifications
Event logs
Maintenance tracking

Custom Reporting

Data export and custom reports.

Custom reports
Data export
Scheduled reports

Role-Based Access

For operators, supervisors and managers.

Operator access
Supervisor view
Manager dashboard

API Integration

Connect with ERP/MES systems.

ERP integration
MES connectivity
Custom APIs

Hardware Integrations Supported

Connect with industrial-grade hardware

LED Production Counters (Red & RGB)

Production Counting Devices

Machine Cycle Sensors

PLC Signals (Digital Inputs)

Andon Systems & Tower Lights

Smart TVs and Display Panels

ROBATO SYSTEMS

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Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

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Deployment Options

Choose the deployment that fits your needs

Cloud-Based SaaS

Access data from any device across multiple factory locations.

Multi-location access

No server maintenance

Auto updates

On-Premise (Local Server)

Ideal for pharma, medical, automotive and defence environments where data must stay inside the factory.

Data stays local

Full control

No internet required

Hybrid Deployment

Local processing + cloud analytics for multi-site aggregation.

Best of both

Multi-site analytics

Local processing

Technical Specifications

PLATFORM

Web, Cloud, Android, Local Server

COMMUNICATION

MQTT, HTTPs, WebSocket, TCP/IP

DATA INPUTS

PLC, sensors, counters, app

REPORTING

Daily, Shift, Batch, Machine, OEE

DASHBOARDS

Smart TV, Web UI, Mobile UI

SECURITY

Role-based & encrypted

INDUSTRIES USING PRODUCTION MONITORING SOFTWARE

Automotive & EV manufacturing

Textile, spinning & weaving plants

Pharmaceutical & medical device companies

Electronics & PCB manufacturing

FMCG & packaging industries

CNC, machining & fabrication units

Digitize Your Factory with Production Monitoring Software

Explore more solutions to build a complete smart factory

Smart Production Monitoring

Advanced real-time production visibility and analytics.

Learn More →

Production Monitoring Solution

Complete hardware and software ecosystem.

Learn More →

OEE Monitoring

Complete OEE tracking with availability, performance and quality.

Learn More →

Production Counter LED Display

Industrial LED displays for real-time production counting.

Learn More →

Robato Systems

Transform Your Business with
Intelligent Automation

Let Robato Systems transform your business with cutting-edge automation solutions. Book a free consultation and see the difference.

INDUSTRIES

APPLICATIONS

PRODUCTION COUNTER DISPLAYS