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On-Premise Production Monitoring System – Secure Factory Production Monitoring Software

The Robato On-Premise Production Monitoring System is a secure, in-plant Production Monitoring Software that connects your LED production counters, PLCs and machines to a central server inside the factory. It gives operations and management teams real-time visibility of Target vs Actual production, efficiency, downtime and shift performance — without sending data to the cloud.

On-Premise Production Monitoring System
Real-Time Shop Floor Monitoring

Real-Time Shop Floor Monitoring Within Your Own Network

Many OEMs and regulated industries prefer to keep production data within the plant. Robato's On-Premise Production Monitoring System is designed specifically for such environments — automotive OEMs, pharma, electronics, textiles and other factories that need real-time monitoring but also want tight control over security and network access.

The system runs on a server or industrial PC in your factory and connects to:

  • Production Counter LED Displays (single-machine counters)
  • Smart Production Counter Displays (networked counters)
  • Large Production Display Boards and multi-line displays
  • PLC-based machines and automation systems

ROBATO SYSTEMS

"Transform Your Business Today"

Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

Book a free trial and experience the difference

Key Features of the On-Premise Production Monitoring Software

Comprehensive production monitoring capabilities for your factory

Real-Time Dashboards

Machine-wise and line-wise live views.

  • Live production status
  • Machine-wise monitoring
  • Line-wise overview

Target vs Actual Tracking

Track whether production is ahead or behind plan.

  • Real-time comparison
  • Visual indicators
  • Shift-wise tracking

Shift & Job Management

Define shifts, assign jobs and view shift performance.

  • Multiple shift support
  • Job assignment
  • Performance analytics

Machine Status & Downtime

See running, idle and breakdown states.

  • Running status
  • Idle detection
  • Breakdown alerts

Multi-Display Integration

Drive shop floor LED boards and Smart TV dashboards.

  • LED board integration
  • Smart TV dashboards
  • Multi-screen support

User Roles

Operator, Supervisor, Manager and Admin logins.

  • Role-based access
  • Multiple user levels
  • Secure authentication

Report Generation

Daily, weekly and monthly production reports.

  • Automated reports
  • Custom date ranges
  • Export to Excel/PDF

Data Ownership

All data remains inside your factory network.

  • Local data storage
  • Complete ownership
  • No cloud dependency

How the On-Premise Production Monitoring System Works

1. Data Collection Layer

The system collects data from:

01

Robato Production Counter LED Displays

Over Ethernet/WiFi

02

Smart Production Counters

Using standard protocols

03

PLC Systems

Through gateways (Modbus/TCP, OPC or custom integrations)

2. In-Plant Server

A dedicated server or industrial PC inside your network runs the Production Monitoring Software. It processes incoming data, calculates KPIs and stores history for analysis and reports.

In-Plant Server

Factory server / Industrial PC

3. Dashboards & Displays

Users view data through:

Web-based Dashboards

PC, laptop, control room terminals

Large LED Production Boards

Multi-Machine Production Displays

Smart TV Dashboards

For supervisor rooms and meeting areas

Android App

Where connected to on-prem server

Technical Specifications

On-Premise Production Monitoring Technical Specifications
DEPLOYMENT TYPE

DEPLOYMENT TYPE

On-premise (factory server / industrial PC)

SUPPORTED INPUTS

SUPPORTED INPUTS

Robato counters, PLCs, sensors, APIs

NETWORK

NETWORK

Local LAN (Ethernet/WiFi)

USER ACCESS

USER ACCESS

Web browser (Chrome/Edge)

DASHBOARDS

DASHBOARDS

Machine, line, department, shift-wise

REPORTS

REPORTS

Count, downtime, reject, efficiency

INTEGRATION

INTEGRATION

MES/ERP via REST API or database

ROBATO SYSTEMS

"Transform Your Business Today"

Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

Book a free trial and experience the difference

Why Choose On-Premise

Benefits of On-Premise Production Monitoring

Data Security

All production data stays within your network.

No Cloud Dependency

System continues working even without internet.

Fast Response

Low-latency dashboards over LAN.

Custom Control

Integrate with your existing IT/OT environment.

Regulatory Compliance

Ideal for pharma, defence, and high-security OEMs.

Better Decisions

Real-time information for supervisors and managers.

INDUSTRIES & APPLICATIONS

Automotive OEMs and Tier-1 suppliers

Pharmaceutical and medical device plants

Textile weaving, knitting and garment manufacturing

Electronics, PCB assembly and EMS providers

FMCG and packaged food factories

General machining, fabrication and engineering workshops

Build Your Own Secure Production Monitoring Platform

Combine LED Production Counters and Smart Counters with the On-Premise Production Monitoring System to create a secure, real-time shop floor monitoring platform tailored to your factory.

Robato Systems

Transform Your Business with Intelligent Automation

Let Robato Systems transform your business with cutting-edge automation solutions. Book a free consultation and see the difference.

Frequently Asked Questions

1. What is the On-Premise Production Monitoring System?

2. How is it different from a cloud system?

3. Can it connect to LED production counters?

4. Does it support PLC integration?

5. Can I monitor Target vs Actual and efficiency?

6. Is it suitable for automotive, pharma and textile OEMs?

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