How does machine monitoring benefit my business?

Machine monitoring helps you: Prevent unexpected breakdowns. Increase productivity. Lower maintenance costs. Extend machine lifespan. Improve overall operational efficiency.

What types of machines can benefit from your monitoring services?

Our services are applicable to a wide range of machines, including industrial equipment, manufacturing machinery, CNC machines, and more. We tailor our solutions to suit your specific needs.

Is machine monitoring compatible with legacy machines and equipment?

Yes, in many cases, we can retrofit older machines with monitoring solutions. Our team will assess the compatibility and work with you to implement the best solution for your existing equipment.

Is my data secure when using your machine monitoring services?

We take data security seriously. Our systems use encryption and follow industry best practices to ensure the confidentiality, integrity, and availability of your data.

Can your services be integrated with our existing maintenance processes and software?

Absolutely. We can integrate our monitoring solutions with your existing maintenance software and processes to streamline operations and improve overall maintenance efficiency

How can your services help reduce machine maintenance costs?

By monitoring machine health and performance, we can detect issues early, allowing for scheduled maintenance and repairs, preventing costly breakdowns, and optimising maintenance schedules.

What types of performance improvements can I expect from your services?

Our services can help you achieve: Increased machine uptime. Improved production output. Reduced energy consumption. Enhanced product quality. Lower overall operational costs.

What support and training options do you offer for using your machine monitoring services?

We provide comprehensive training for your team to use our monitoring tools effectively. Additionally, our customer support team is available to assist with any questions or issues that may arise.

What types of machines and equipment can benefit from predictive maintenance services?

Our services are versatile and can be applied to various industrial equipment, including manufacturing machines, HVAC systems, conveyor belts, and more.

Is data security a concern with machine monitoring systems?

Data security is a top priority for us. We use encryption and follow industry best practices to protect your data from unauthorized access or breaches.

Elevate Your Operations with Robato Systems Predictive Maintenance Services

Q: What is machine monitoring, and why is it important?

Machine monitoring involves real-time tracking and analysis of machine performance data. It's crucial for identifying issues, optimising operations, and reducing downtime, leading to cost savings and improved efficiency.

Q: How does your machine monitoring system work?

We install sensors and software that collect data from your machines in real-time. This data is then analyzed to identify trends, anomalies, and performance bottlenecks. We provide actionable insights and recommendations based on this analysis.

Enhance predictive analytics with high-frequency machine data.
Diagnose and predict equipment failures with precision.
Prevent breakdowns in manufacturing equipment.
No need for additional sensors.

Easily establish connections with any machine

Establish connections and gather high-frequency data.
Visualise data from shop floor equipment.

Anticipate machine issues

Utilise transformed data.
Develop predictive algorithms and workflows promptly.

Implement solutions rapidly

Provide pre-built or customised applications on the Edge.
Prevent issues proactively.

Unexpected downtime comes at a significant cost

THE ISSUE

Acquiring, parsing, and cleaning data for factory analysis is a messy and tedious task.
Tool breakage can result in significant costs.
Damaged tools may produce seemingly compliant parts that are ultimately scrapped.
Subtle variations in machine load, torque, acceleration, and spindle speed can lead to parts being produced outside of necessary tolerances.
All of these factors consume both time and finances.

THE SOLUTION

Collect high-frequency machine data in real-time.
Utilise this data for diagnosis and prediction.
Proactively prevent various types of failures.

Anticipate Issues — Prevent Downtime in Advance

Effortless Deployment

Industrial IoT Platform for Machines

Andon connects to thousands of machine tools
Data scientists develop algorithms for predicting quality defects and tool life extension.
Operators label data via the operator interface when tool failures or quality defects happen.
ML/AI algorithms analyse patterns from the extensive data collected from each machine.
The algorithms detect issues before they reoccur and halt the machine to prevent failure.

Forecast Tool Malfunction

Identify the onset of stress fractures in tools.
Alert the operator when such fractures are detected.
Promptly remove affected tools from operation to prevent failure or breakage.

Maximize Tool Utilization

Identify tool wear from material variations, environmental factors, and cutting conditions.
Extend tool lifespan by optimising tool usage.
Maximise tool performance for prolonged use.

Quality Problem Notifications

Prevent compromised tools from affecting performance
Enhance finishing quality and prevent incomplete cuts.
Implement tool chatter detection to address these issues.

Create Your Own

Harness High-Frequency Machine Data at Scale

Empower your data science team to expedite predictive analytics.
Utilise data directly as inputs for time-series or machine learning models.
Employ tools like Spark, R, and Python to create algorithms for failure detection.
Deploy and oversee custom algorithms for edge data analysis.
Trigger alerts to factory workers or preempt equipment failure using these algorithms.

Develop Your Custom Algorithms

Utilise high-frequency data from machine control or sensors.
Employ this data as inputs for time-series or machine learning models.

Implement at the Edge

Implement and oversee custom algorithms.
Deploy them to Andon Edge devices and detect potential failures using these algorithms
Enable processing and analysis at the source.

Automate Processes

Send operator alerts/notifications.
Inform factory workers of required actions.
Automatically initiate a feed-hold to halt machines before equipment failure occurs.

THE UNIQUE ANDON
ADVANTAGE

Rapid Deployment

•Plug-and-play simplicity
•Scalable and user-friendly.
•Seamless connections.

Instant Data Utilisation

•Eliminates the need for time-consuming data tag mapping.
•Immediate data usability..

Immediate Returns

•Pre-built applications with no initial development needed.
•Quick value realisation.

Universal Connectivity

•Effortlessly integrates machine data throughout your digital factory.
•Enhances data intelligence.

Manufacturing Expertise

•Offers essential context to make data actionable.
•Specialised in manufacturing verticals.

"OUR SCRAP RATE REDUCED CONSIDERABLY"

Bob Merril, Owner at BC Machining

Leveraging high-frequency data on spindle load to determine when the tools will fail, BC Machining can now detect a tool failure with 99% confidence up to 40 minutes before it fails.

Frequently Asked Questions

INDUSTRIES

APPLICATIONS

PRODUCTION COUNTER DISPLAYS

PRODUCTION MONITORING SOFTWARE

ANDON SYSTEMS

ANDON TOWER LIGHTS

Elevate Your Operations with Robato Systems Predictive Maintenance Services

Easily establish connections with any machine

Anticipate machine issues

Implement solutions rapidly

Unexpected downtime comes at a significant cost

THE ISSUE

THE SOLUTION

Anticipate Issues — Prevent Downtime in Advance

Effortless Deployment

Forecast Tool Malfunction

Maximize Tool Utilization

Quality Problem Notifications

Create Your Own

Develop Your Custom Algorithms

Implement at the Edge

Automate Processes

THE UNIQUE ANDONADVANTAGE

Rapid Deployment

Instant Data Utilisation

Immediate Returns

Universal Connectivity

Manufacturing Expertise

"OUR SCRAP RATE REDUCED CONSIDERABLY"

Frequently Asked Questions

what is machine monitoring ,and why is it important for predictive maintenance?

How does predictive maintenance differ from traditional maintenance practices ?

what types of machines and equipment can benefit form predictive maintenance sevices ?

how does your machine monitoring system work ?

is your machine monitoring system compatible with my existing equipement and systems ?

what are the key benefits of using predictive maintenance sevices ?

can you predictive maintenance system prevent all equipment failures ?

how do i get started with your machine monitoring and predictive maintenance services ?

is data security a concern with the machine systems ?

what kind of roi (return of investment) can i expect from implementing predictive maintenance services ?

READY TO CONNECT

YOUR SHOP FLOOR

THE UNIQUE ANDON
ADVANTAGE