What is machine monitoring, and why is it important?

Machine monitoring involves real-time tracking and analysis of machine performance data. It's crucial for identifying issues, optimising operations, and reducing downtime, leading to cost savings and improved efficiency.

How does machine monitoring benefit my business?

Machine monitoring helps you: Prevent unexpected breakdowns. Increase productivity. Lower maintenance costs. Extend machine lifespan. Improve overall operational efficiency.

What types of machines can benefit from your monitoring services?

Our services are applicable to a wide range of machines, including industrial equipment, manufacturing machinery, CNC machines, and more. We tailor our solutions to suit your specific needs.

How does your machine monitoring system work?

We install sensors and software that collect data from your machines in real-time. This data is then analyzed to identify trends, anomalies, and performance bottlenecks. We provide actionable insights and recommendations based on this analysis.

Is machine monitoring compatible with legacy machines and equipment?

Yes, in many cases, we can retrofit older machines with monitoring solutions. Our team will assess the compatibility and work with you to implement the best solution for your existing equipment.

Is my data secure when using your machine monitoring services?

We take data security seriously. Our systems use encryption and follow industry best practices to ensure the confidentiality, integrity, and availability of your data.

Can your services be integrated with our existing maintenance processes and software?

Absolutely. We can integrate our monitoring solutions with your existing maintenance software and processes to streamline operations and improve overall maintenance efficiency

How can your services help reduce machine maintenance costs?

By monitoring machine health and performance, we can detect issues early, allowing for scheduled maintenance and repairs, preventing costly breakdowns, and optimising maintenance schedules.

What types of performance improvements can I expect from your services?

Our services can help you achieve: Increased machine uptime. Improved production output. Reduced energy consumption. Enhanced product quality. Lower overall operational costs.

What support and training options do you offer for using your machine monitoring services?

We provide comprehensive training for your team to use our monitoring tools effectively. Additionally, our customer support team is available to assist with any questions or issues that may arise.

Production Counter Display – Smart LED Production Counting System

Robato Systems' Production Counter Display is an advanced, industrial-grade LED production counting system designed to enhance visibility, accuracy and performance on modern shop floors. Our hardware LED counters combined with powerful Android, On-Premise and Cloud SaaS production monitoring software enable manufacturers to track output, reduce downtime and increase productivity in real time.

Built for automotive OEMs, pharmaceutical plants, electronics factories, textile mills and all types of manufacturing industries, our Digital Production Counter displays real-time production status including Job ID, Target Count, Actual Count, Shift Information and machine-wise productivity.

The Smarter Way to Track Production – Real-Time LED Production Counter

Whether you need a stand-alone production counter with push-button input or a fully connected Smart Production Display that syncs automatically with your production management software, Robato Systems offers a complete, scalable solution.

Key Advantages:

Real-time production counting from machine sensors
WiFi / Ethernet for seamless factory network integration
Android app for instant configuration and control
Red or RGB LED display options for enhanced visibility
Custom display sizes, from small station counters to large hall displays
Direct sensor connectivity or separate counting device
Smart TV application to view counts of multiple machines on a single screen

ROBATO SYSTEMS

"Transform Your Business Today"

Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

Book a free trial and experience the difference

Our Products

Production LED Display Types

Below are the different LED Production Counter solutions manufactured by Robato Systems:

Standard Production Counter Display

Single RED or RGB LED
Direct sensor input
Ideal for single machine stations
Push-button increment option

Smart Production Counter Display

Fetches data from production software
Auto-updates job ID, target, actual & shift info
Multi-machine dashboard supported

Large Industrial Production Display Board

Big LED characters (2–12 inches)
Suitable for shop floor halls
Multi-row data display

Multi-Machine Production Summary Display

Shows 4–20 machine counts on one LED board
Used by OEMs for daily performance reporting

Custom Production LED Display

Any size, LED color, layout
Machine-specific customizations

Software Solutions

Software Types for Production Monitoring

Production Management Software Suite

Robato Systems provides a complete ecosystem to support digital production tracking.

Android Production Counter App

Configure counters
Reset values, change modes
Bluetooth or WiFi connectivity

On-Premise Production Monitoring Software

Hosted on factory server
High security for controlled environments

Cloud SaaS Production Monitoring System

Access from anywhere
Real-time dashboards, OEE analytics

Smart TV Production Counting Application

Displays multiple machine counts
Ideal for supervisor rooms and control centers

Key Features of Robato Systems Production Counter Display

Key Features of Production Counter Display

Real-Time LED Display for clear visibility

Counting Sensors Support – proximity, IR, mechanical

Auto Job Fetching from production software

RGB Color Alerts for downtime, efficiency, maintenance

Rugged Industrial Body for factory environments

Multiple Power Options – AC/DC

Network Ready – WiFi & Ethernet

Scalable for any industry or plant size

Plug & Play Installation

Technical Specifications

LED TYPE

Red or RGB High-Brightness

SIZES

Standard & Custom (Any Size)

CONNECTIVITY

WiFi, Ethernet, Bluetooth

POWER INPUT

110–240V AC or 12–24V DC

OPERATING TEMP

–20°C to 60°C

ENCLOSURE

Industrial Metal Body

INPUT OPTIONS

Sensor, Push Button, Software Sync

MOUNTING

Wall, Hanging, Stand-mounted

SOFTWARE

Android, Web, Cloud SaaS

ROBATO SYSTEMS

"Transform Your Business Today"

Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

Book a free trial and experience the difference

Why Choose Robato Systems

Benefits of Using Production Counter Displays in Manufacturing

Increase productivity and accuracy

Reduce human counting errors

Improve operator engagement

Offer real-time visibility across shifts

Track machine & line-wise performance

Reduce downtime through instant alerts

Improve planning with historical analysis

Boost OEE and operational efficiency

APPLICATIONS OF PRODUCTION COUNTER DISPLAY

Assembly Lines

CNC Machines

Injection Moulding

Packaging Lines

Textile Looms

SMT & Electronics

Printing Machines

Pharma Production

✨ Diverse Expertise

Industries We Serve

Delivering tailored solutions across multiple manufacturing sectors with deep domain expertise.

Automotive OEM & Tier-1

Pharmaceutical Manufacturing

Electronics & Appliance Mfg

FMCG & Food Packaging

Textile & Garment Factories

Heavy Engineering & Metal

Contract Manufacturing

Robato Systems

Transform Your Business with
Intelligent Automation

Let Robato Systems transform your business with cutting-edge automation solutions. Book a free consultation and see the difference.

INDUSTRIES

APPLICATIONS